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Training & Certification
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| DFSS | |
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Product DFSS |
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Certification Program |
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| AT A GLANCE | |
| Course Length: 5 consecutive days. |
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| Who Should Attend: Most appropriate for Six Sigma Black Belts and Green Belts that have completed at least one Six Sigma project. |
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| Course Includes: Training manual, data files and DFSS templates. |
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| Course Requirements: Participants need a laptop computer running Minitab 14. |
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Classroom Training
This program helps Six Sigma practitioners apply DFSS concepts so that they can foresee and eliminate potential defects before and during the design process.
Design for Six Sigma (DFSS) is a powerful problem solving methodology aimed at tackling a core issue facing many of today’s products and services – that 80% of all defects are “designed in.” Design flaws can prevent standard Six Sigma methods such as DMAIC from achieving true “Six Sigma” levels of performance. Breakthrough improvement ultimately requires a Six Sigma team either create new products/services or to redesign existing ones using DFSS. Course Description
BMGI’s DFSS for Product Design course helps Six Sigma practitioners further their understanding and application of Six Sigma concepts into designing new products. This five day program delivers a thorough education on the DMADV (Define-Measure-Analyze-Design-Verify) methodology and helps students to master a variety of techniques to help them design processes. All of the topics covered are universally applicable to the design of any type of product.
BMGI’s DFSS training is built around the idea that “Design” is a truly cross-functional undertaking vs. the sole responsibility of the “Product Designer.” While statistical design tools are an integral part of this course, the importance of the voice of the customer, financial analysis and supplier selection are also emphasized.
BMGI’s DFSS instructors have extensive experience in leading, training and coaching DFSS teams from a wide variety of industries worldwide. All of our instructors are certified Master Black Belts with an average of five years experience leading successful Six Sigma projects within major corporations.
This class is a fundamental component of BMGI’s comprehensive Master Black Belt (MBB) certification program and is highly recommended for every MBB candidate.
Agenda
This program starts with capturing the voice of the customer, then moves into defining product, system and subsystem requirements. The course agenda is organized into four content areas: Launching and leading DFSS projects- Voice of the Customer
- Introduction to DFSS and the DMAD methodology
- Statistical Design Tools
Product Design for DFSS
Day One
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Contact for Query“I had hit a wall with DMAIC... with DFSS I now have a new arsenal of newtools for breakthrough.”
-Dean Kounelis,
Master Black Belt,
Siemens VDO Automotive
Key Learning Outcomes
At the end of class, students will be able to:
- Identify DFSS vs. DMAIC projects
- Describe the objectives of each of the DMADV phases.
- Complete a project financial analysis.
- Complete a project risk analysis
- Analyze a QFD.
- Select product concepts based on a Pugh Matrix.
- Complete a design scorecard
- Design and analyze a Robust DOE.
- Complete a product tolerance analysis including Monte Carlo Simulation.
- Analyze reliability data.
- Describe the principles of DFMA.
- Select appropriate mainte-nance strategies for products.
BMGI holds this class regularly in cities around the world.
Classes can also be scheduled on-site for groups of six or more.
Curriculum is available for licensing.
Classes can also be scheduled on-site for groups of six or more.
Curriculum is available for licensing.
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